RadioGraphy Testing Course of NDT

Radiography is used in a very wide range of aplications including medicine, engineering, forensics, security, etc. In NDT, radiography is one of the most important and widely used methods. Radiographic testing (RT) offers a number of advantages over other NDT methods, however, one of its major disadvantages is the health risk associated with the radiation. In general, RT is method of inspecting materials for hidden flaws by using the ability of short wavelength electromagnetic radiation (high energy photons) to penetrate various materials. The intensity of the radiation that penetrates and passes through the material is either captured by a radiation sensitive film (Film Radiography) or by a planer array of radiation sensitive sensors (Real-time Radiography). Film radiography is the oldest approach, yet it is still the most widely used in NDT.

Principles of Radiographic Testing

In radiographic testing, the part to be inspected is placed between the radiation source and a piece of radiation sensitive film. The radiation source can either be an Xray machine or a radioactive source . The part will stop some of the radiation where thicker and more dense areas will stop more of the radiation. The radiation that passes through the part will expose the film and forms a shadowgraph of the part. The film darkness (density) will vary with the amount of radiation reaching the film through the test object where darker areas indicate more exposure(higher radiation intensity) and liter areas indicate less exposure (higher radiation intensity).This variation in the image darkness can be used to determine thickness or composition of material and would also reveal the presence of any flaws

Advantages

• Both surface and internal discontinuities can be detected.
• Significant variations in composition can be detected.
• It has a very few material limitations.
• Can be used for inspecting hidden areas (direct access to surface is not required)
• Very minimal or no part preparation is required.
• Permanent test record is obtained.
• Good portability especially for gamma-ray sources.

Uses

Industrial Radiography inspection is used to detect features of a component or assembly that exhibit a difference in thickness or physical density as compared to surrounding material. Large differences are more easily detected than small ones. In general, radiography can detect only those features that have an appreciable thickness in direction parallel to the radiation beam. This means that the ability of the process to detect planar discontinuities such as cracks depends on proper orientation of the test piece during testing. Discontinuities such as voids and inclusions, which have measurable thickness in all directions, can be detected as long as they are not too small in relation to section thickness. In general, features that exhibit a 2% or more difference in absorption compared to the surrounding material can be detected. Radiography is more effective when the flaws are not planar.

Applicability

Radiographic testing is used extensively on castings and weldments. Radiography is well suited to the testing of semiconductor devices for cracks, broken wires, unsoldered connections, foreign material and misplaced components. Sensitivity of radiography to various types of flaws depends on many factors, including type of material, type of flaw and product form. Both ferrous alloys can be radio graphed, as can non-metallic materials and composites.

Scope of Radiographic Testing Course

Industrial radiographers, also known as industrial radiography radiation safety personnel or industrial radiography testers, use X-ray and gamma ray technologies to test and inspect metals in engineered or manufactured products, pipes, walls and other materials.

Are you searching for NDT Course.Blitz Academy is the best ndt institute in kochi with ISO Certification and also offering 100% job assurance.

Process Engineering Course

Process Engineering focuses on the design, operation, control, and optimization of chemical, physical, and biological processes. Process engineering encompasses a vast range of industries, such as chemical, petrochemical, agriculture, mineral processing, advanced material, food, pharmaceutical, software development and biotechnological industries.  Process engineering takes place directly after product engineering has completed the design of product engineering has completed the design of product. It takes the information from product engineer It takes the information from product engineer and they create the plan for manufacture and they create the plan for manufacture Processing is then the function of Processing is then the function of determing exactly how a product will be mode exactly how a product will be mode.

Skills for Process Engineering Course

Math skills, analytical skills, teamwork, familiarity with field-specific software such as C++, G&P Engineering Software, EngVert and CAD, ability to use chromatographic scanners, vial handling systems, agitators

Eligibility

Graduate in any discipline, preferably B’Tech/Diploma holder. Under graduates are not preferred for this course as, placement . However, they can undergo the course, at their own personal risk and responsibility.

Course Duration and Details

Oil &Gas is a 6 Months course with 5 months of theory classes held from Monday to Friday, 3 hours per day , and 1 month of continuous onsite training which will be held on ONGC , RELIANCE , BPCL etc.. However, the final allocation for training centre will be subject to fulfilment of certain conditions. Successful trainees are awarded with 11 certificates, which include the course completion certificate issued by BlitzAcademy showing topics covered in the course, certificate of successful completion of training in ONGC/RELIANCE through main contracting companies.

•          Oil and Gas Industry Overview
•          Drilling
•          Well Testing
•          Fishing
•          Completion
•          Production
•          Well Intervention or Work over
•          Mud Logging
•          Well Head Maintenance
•          E-Line Logging
•          Oil & Gas Safety
•          Onsite training

Benefits of Process Engineering

The benefits of process engineering are significant and wide ranging. They may include everything from debottlenecking certain key problem areas, improving production speed, eliminating unneeded steps from a process, making the process or system safer, and increasing the quality, consistency, and/or volume of output. By and large process engineering provides a way for industries to reduce their costs while increasing the overall efficiency of their processes.

Scope for process Engineering

Process engineering has an incredibly far-reaching impact and potentially holds promise for nearly any industrial or commercial business. It is also at the forefront of expanding what is possible in the sciences and technology sectors. Some particular industries served by process engineering include:

• Oil and Gas Industry Overview
• Drilling
• Well Testing
• Fishing
• Completion
• Production
• Well Intervention or Work over
• Mud Logging
• Well Head Maintenance
• E-Line Logging
• Oil & Gas Safety
• Onsite training  

Are you searching for process engineering course institute?  End your search! Blitz brings to you the finest specialisation courses. Affiliated to National Centre for Labour and Learning, we are ISO 9001-2008 certified. We promise to build your future, bright and beaming.

Drilling Course Offered in Blitz

Is your engineering degree not giving you a 5 digit salary? Are you planning to do specialization? Is your diploma not enough to get you a job? BLITZ is the solution!! Blitz students are equivalent to engineers because we provide you with world class training and high level opportunities. We have the best faculty with best facilities .We are trying to bring a revolution in the field of education.

A short term  drilling course (3 or 6mnths) of Blitz is definitely going to change your career.  It will not only help in kick starting your career, but ‘Blitz’ certificate is definitely for a lifetime. ISO certified, we are rated as the best in South India. Our students are preferred by companies in India and abroad as well, which includes Aramco (American Oil Company).

Drilling

A drilling rig is a machine that creates holes in the earth sub-surface. Drilling rigs can be massive structures housing equipment used to drill water wells, oil wells, or natural gas extraction wells, or they can be small enough to be moved manually by one person and are called augers. Drilling rigs can sample sub-surface mineral deposits, test rock, soil and groundwater physical properties, and also can be used to install sub-surface fabrications, such as underground utilities, instrumentation, tunnels or wells. Drilling rigs can be mobile equipment mounted on trucks, tracks or trailers, or more permanent land or marine-based structures (such as oil platforms, commonly called 'offshore oil rigs' even if they don't contain a drilling rig). The term "rig" therefore generally refers to the complex of equipment that is used to penetrate the surface of the Earth'scrust.

Small to medium-sized drilling rigs are mobile, such as those used in mineral exploration drilling, blast-hole, water wells and environmental investigations. Larger rigs are capable of drilling through thousands of metres of the Earth's crust, using large "mud pumps" to circulate drilling mud (slurry) through the drill bit and up the casing annulus, for cooling and removing the "cuttings" while a well is drilled.

• Petroleum drilling industry
• Water well drilling
• Mining drilling industry
• Mobile drilling rigs
• Drilling rig classification
• Drill types
• Auger drilling
• Percussion rotary air blast drilling (RAB)
• Air core drilling

Duties Of  Drilling Engineers

Drilling engineers are responsible for a range of professional duties. For instance, they must perform cost assessments on prospective oil and gas sites, keep track of the rates of production at drilling sites, communicate with other personnel to resolve any problems that may arise and analyze information related to well placement. Your duties could also include employing computerized drilling technology to connect isolated petroleum deposits with individual wells, ensuring that equipment is properly installed and devising strategies to increase the volume of oil extracted.

Career Path and Specializations

Drilling engineers can find entry-level employment at large multinationals, mid-sized independent companies, specialized operators or consulting firms to gain experience and on-the-job training. After acquiring the necessary licensing, many may then work their way up to project leadership, middle management positions and/or upper management positions. Some engineers even decide to go into business for themselves.

Technological advancements are necessitating that drilling engineers tailor their expertise to certain cutting-edge trends. Engineers may gain expertise in a variety of new developments, such as computerized oil and gas reservoir simulation, seismic drilling techniques, horizontal drilling and offshore oil production.

If you’re looking for Drilling courses in Cochin, there’s no better place than Blitz Academy. Students enrolled in this program should enjoy working with their hands, helping others, and have strong customer service skills to complement the training they’ll receive.

If you’re interested in knowing more about Drilling course certification course contact Blitz Academy, http://blitzacademy.in/index.php  . Our supportive learning environment can be a great place to hone your technical skills and professional knowledge

Carbonation Testing

Carbonation of concrete is associated with the corrosion of steel reinforcement and with shrinkage. However, it also increases both the compressive and tensile strength of concrete, so not all of its effects on concrete are bad.

Carbonation is the result of the dissolution of CO₂ in the concrete pore fluid and this reacts with calcium from calcium hydroxide and calcium silicate hydrate to form calcite (CaCO₃). Aragonite may form in hot conditions.

Within a few hours, or a day or two at most, the surface of fresh concrete will have reacted with CO₂ from the air. Gradually, the process penetrates deeper into the concrete at a rate proportional to the square root of time. After a year or so it may typically have reached a depth of perhaps 1 mm for dense concrete of low permeability made with a low water/cement ratio, or up to 5 mm or more for more porous and permeable concrete made using a high water/cement ratio.

Fundamental Principle for Carbonation Testing:

Carbonation of concrete occurs when the carbon dioxide, in the atmosphere in the presence of moisture, reacts with hydrated cement minerals to produce carbonates, e.g. calcium carbonate. The carbonation process is also called depassivation. Carbonation penetrates below the exposed surface of concrete extremely slowly.

Testing for Carbonation:

The affected depth from the concrete surface can be readily shown by the use of phenolphthalein indicator solution. This is available from chemical suppliers. Phenolphthalein is a white or pale yellow crystalline material. For use as an indicator it is dissolved in a suitable solvent such as isopropyl alcohol (isopropanol) in a 1% solution.

The phenolphthalein indicator solution is applied to a fresh fracture surface of concrete. If the indicator turns purple, the pH is above 8.6. Where the solution remains colorless, the pH of the concrete is below 8.6, suggesting carbonation. A fully-carbonated paste has a pH of about 8.4.

The phenolphthalein indicator solution is applied to a fresh fracture surface of concrete. If the indicator turns purple, the pH is above 8.6. Where the solution remains colorless, the pH of the concrete is below 8.6, suggesting carbonation. A fully-carbonated paste has a pH of about 8.4.

In practice, a pH of 8.6 may only give a faintly discernible slightly pink color. A strong, immediate, color change to purple suggests a pH that is rather higher, perhaps pH 9 or 10.

Normal concrete pore solution is saturated with calcium hydroxide and also contains sodium and potassium hydroxide; the pH is typically 13-14. Concrete with a pore solution of pH 10-12 is less alkaline than sound concrete but would still produce a strong color change with phenolphthalein indicator. It therefore follows that the indicator test is likely to underestimate the depth to which carbonation has occurred.

Range and Limitation of Carbonation Testing:

The phenolphthalein test is a simple and cheap method of determining the depth of carbonation in concrete and provides information on the risk of reinforcement corrosion taking place. The only limitation is the minor amount of damage done to the concrete surface by drilling or coring

We provide training and certification in the field of Carbonation Testing and Quality Management engineering. In our mode of teaching we concentrate on practical rather than theories. So, we have most equipped laboratories with all equipments and test samples. We offer you these courses,

•  QA/QC in Mechanical Engineering
• QA/QC in Civil Engineering
•  QA/QC in Electrical and Electronics Engineering
• HVAC and MEP Engineering
• Oil and Gas Production & Construction Engineering
•  Preparatory Courses
•  Fabricator Courses
•  Piping and Plant Design Engineering

With 100% placement record, we assure you with excellent professional training and corporate

exposure. Come, join us and fuel your career.

Quality control course and their Career path

A short term course (3 or 6mnths) of Blitz is definitely going to change your career.  It will not only helping to kick start your career, but ‘Blitz’ certificate is definitely for a lifetime. ISO certified, we are rated as the best in South India. Our students are preferred by companies in India and abroad as well, which includes Aramco (American Oil Company). One of the best courses we offer is QA/QC course. It is important to know about this course and its job opportunities before you get trained in it.

Quality Control

Quality control (QC) is a procedure or set of procedures intended to ensure that a manufactured product or performed service adheres to a defined set of quality criteria or meets the requirements of the client or customer. 

Duties and Responsibilities of QC Engineer

• Follow up QA Procedures implementation.
• Communicate to respective team the QA System and monitor the implementation.
• Identify non conformances and take preventive and corrective actions.
• Lead non-conformance investigation with the relevant departments.
• Promote to the team initiatives related to Quality
• Assist in setting yearly Quality Objectives and Key Performance Indicators.
• Performs QA/QC Checks, audits and reviews 
• Manage the continuous Quality training, assessment and human factors of the staff
• Maintain the Quality file system 
• Performs all other duties, tasks and initiatives contributing to the success of the company.

Common Career Paths for Quality Control Technician

• Quality Control Inspector
• Industrial Engineer
• Quality Control Specialist

We provide training and certification in the field of Quality Management engineering. In our mode of teaching we concentrate on practical rather than theories. So, we have most equipped laboratories with all equipments and test samples. We offer you these courses,

•  QA/QC in Mechanical Engineering.
•  QA/QC in Civil Engineering.
•  QA/QC in Electrical and Electronics Engineering.

Going beyond the theories, Blitz focuses on practical sessions. We provide you with the best experience and wide exposure. Be a part of Blitz Academy and feel the difference. Choose us, because no other in South India can provide better than us.

Instrumentation Design Engineering

An instrumentation design engineer designs, visualizes, and then uses the most updated tools and machines, or devices, to effectively operate the electronic and mechanical systems by the use of various instrument panels and control panels. The instrumentation engineer, as the title implies, deals with the instruments, their successful control, and how easily and effectively that they can be used by employees. The instrumentation design engineer works in a professional environment with other engineers, and the technicians, to introduce the latest updates and innovations into the industry. These types of engineers are employed in many different types of industries, such as the medical technology firms, electronics and manufacturing industries, and chemical plants. Instrumentation engineering is a specialized branch of electrical and electronic engineering and it deals with measurement, control and automation of this process. It is multi-disciplinary stream and covers subjects from various branches such as chemical, electrical, electronics and computers. A world without instruments is like going back to Stone age. Today we find instruments at home and workplace, and this was possible only because of science instrumentation.

Role of Instrumentation Engineer

The role of an instrumentation design engineer is very different from the other engineers and professionals that work within the same industry. They constantly have to monitor and research the equipment and materials being used, then they strategically plan the procedures and recommend the solutions. The first step towards the solution of any problem is an in-depth analysis of the task, and then undertaking long and resourceful researching and experimentation so that they can come up with the best instrumentation for the task, and to solve any problems that may exist in the current ones. After careful analysis and examination of the task, they can suggest the best possible solutions and recommendations.

Characteristics of Instrumentation Design Engineering

Design and build complex control systems for industrial machinery, robotics and machinery products

It produces schematics and analyse the basic ideas

It have expert knowledge of mechanical and electrical engineering, computer drafting programs, and  physical construction experts

Skills

• Engineering Design
• Distributed Control Systems
• Instrumentation Contro

Scope of this course

All process and manufacturing industry such as steel, oil, petrochemical power and defence production will have separate instrumentation department, which is manned and managed by instrumentation engineers.

Automation is core job of instrumentation engineers. Hence demand for instrumentation still exist

Growth in the avionics,aeronautical  and space sectors has also increased scope of instrumentation engineers

Instrumentation engineer can also fit in all software and hardware sectors

Modern automobiles have complex instrumentation

Career path for Instrumentation

• Control/Automation Engineer
• Control Systems Engineer
• Lead Instrument Engineer
• Process Engineer
• Project Engineer
• Senior Systems Engineer

 End your search! Blitz brings to you the Instrumentation design courses. Affiliated to National Centre for Labour and Learning, we are ISO 9001-2008 certified institution . We promise to build your future, bright  and beaming.

Structural Steel Fabrication

Fabrication course is useful for those looking to work in manufacturing plants or machine shops. Fabrication mainly focuses on the assembly of raw materials to build cars, building or other industrial structures. Pipe fabrication and structural fabrication courses are the most popular job-oriented fabricator course. Structural Fabrication usually involves heavy metals and most commonly structural steel.

Structural Steel Fabrication

We use structural steel members such as I-beam, angle, channel, flat bar, square, rectangular, and round tubing to fabricate:

• Skids
• Bottle racks
• Platforms
• Stairs
• Structural supports
• Transport equipment
• Chassis

Fabrication Procedure

• Surface cleaning
• Cutting and machining
• Punching and drilling
• Straightening
• Bending and rolling
• Fitting and reaming fastening (bolting, riveting and welding)
• Finishing Quality Control
• Surface treatment
• Transportation

Benefits of Structural Fabrication

• They are maintenance free
• A structural steel fabrication is essentially corrosion and rust resistant
• The total frame can withstand fire, wind and snow  as well
• Even if there is a fire, the steel frame tries its best to prevent flames from spreading to its adjacent places. It will have that black patch due to fire, but will remain undamaged
• You can add various features like air conditioning, ventilation, or electric wiring after building undergoes completion.

 We provide training and certification in the field of Pipe Fabrication and Structural fabrication. A short term course (3 or 6mnths) of Blitz is definitely going to change your career.  It will not only help in kick starting your career, but ‘Blitz’ certificate is definitely for a lifetime. ISO certified, we are rated as the best in South India. Our students are preferred by companies in India and abroad as well, which includes Aramco (American Oil Company).

   

Building Management System

Building Management System is a control system that can be used to monitor and manage the mechanical, electrical and electromechanical services in a facility. Such services can include power, heating, air-conditioning, elevator and lights.

Structure of BMS   

BMS consist of software, a server with database and smart sensors connected to an Internet-capable network. Smart sensors around the building gather data and send it to the BMS, where it is stored in a database. If a sensor reports data that falls outside pre-defined conditions.  The BMS will trigger an alarm.

Depending on the system, BMS software can be installed as a standalone application or it can be integrated with other monitoring programs. More advanced BMS can monitor and manage a wide range of building services across multiple platforms and protocols, providing facility administrators with a single, shared view of the facility's operations.

Benefits of BMS 

• Building occupants
• Building owner
• Maintenance Companies
• Increased operational savings

BMS & Energy Savings

With usage of various building automation techniques the energy efficiency is possible

With help of occupancy sensors provided in various areas of buildings, the service can be brought into operation only, when needed  and also to optimum ,there by leading huge energy savings.

BMS & Illumination System

Lighting up is building art. With our proper illumination the entire space will look dull, creating an uncomfortable working space.

Applications

• Lighting Control
• Passive Infrared Occupancy Sensors
• Automatic Fire Sprinkler
• CCTV
• Intellegient Safety Systems

We provide training and  ISO certificationin the field of BMS and  BAS System.Need a boost up in this career? Join Blitz Academy and study a short term course with a long term benefit. We help you specialize and broaden your job arenas.

Magnetic Particle Inspection(MT) Courses offered in blitz

Magnetic Particle Inspection is a non-destructive testing(NDT)  process for detecting surface and slightly subsurface  discontinuities in ferromagnetic materials such as iron,nickel,cobalt and some of other alloys.

Advantages:

It is quick and relatively uncomplicated

It gives immediate indication of defects

It shows surface and near surface defects, and these are the most  serious ones as they concentrate stresses

The method can be adapted for site or workshop use

It is inexpensive compared to radiography

Large or small objects can be examined

Elaborate pre-cleaning is not necessary

Disadvantages:

It is restricted to ferromagnetic materials

It is messy

Most methods need a supply of electricity

It is sometimes unclear w

hether magnetic field is strong

The method cannot be used  if thick paint coating is present

Applications:

The principal industrial uses of magnetic article testing  are final inspection,receiving inspection ,in process inspection  and quality control ,maintenance and overhaul in transportation industries, plant and machinery maintenance and inspection of large components.

How does Magnetic Particle Inspection Work?

A ferromagnetic test specimen  is magnetized with  a  strong  magnetic field  created by  a magnet or special equipment.if specimen has  discontinuity ,discontinuity will interrupt the flowing through specimen and leakage field will occur.

 Finelly milled  iron particles coated with a dye pigment are applied to test specimen.These particles are  attracted to leakage fields and will cluster to form an indication directly over discontinuity .This indication can be visually detected under proper lighting  conditions.

In conclusion, magnetic particle Testing  can be a useful nondestructive testing during new construction and inservice inspections. It can only be used on ferromagnetic materials; therefore, it is not the best method for all applications. For quick, low-cost inspections, MT is often the best NDE method for detecting surface and slightly subsurface discontinuities.

Blitz academy offers best Magnetic Particle Testing Course (MT)in Kerala with ISO Certification. For more details, visit our website .

Pile Load Testing

Pile load Test are generally performed either to prove that piles are capable of sustaining the design load or to gain more detailed information that will enable a more efficient design.

PURPOSE OF PILE LOAD TESTING:

• Confirmation of pile driving depth
• Confirmation of Vertical bearing capacity of pile.
• Confirmation of lateral load capacity of the pile.
• Establishment of driving criteria
• Confirmation of Pull Out load capacity of pile.

TYPES OF TEST

There are 2 types of test for each type of loading namely the Initial Test

and the Routine Test.

The number of Initial Test may be one or more depending upon the number of

piles required and the importance of structure.The Initial Test shall be

carried out min.2 or 2.5 times the estimated safe load and up to the pile

destruction.Piles used for initial testing are loaded to failure or at least

twice the design load.Such piles are generally not used in the final construction.

The number of Routine Test may be 1.5% of the total number of piles required.

The number of test may be increased to 2% in a particular case depending upon

the nature, type of structure and strata conditions.The Routine Test shall

be carried out to 1.5 times the estimated safe load.During this test pile should

be loaded upto one and half times the working(design) load and the maximum settlement

of the test should not exceed 12mm.These piles may be used in the final construction.

 PILE LOADING TEST

Load Test shall be performed when concrete has reached its required strength i.e.

28 days strength.There are mainly 3 types of loading test carried out on pile.

• Vertical/Axial Load Test (Compression)
• Lateral Load Test
• Pull Out Test

So, if it is job opportunities that you are looking for, this course, Blitz academy will provide you with ample opportunities

The American Welding Society Course

Blitz brings to you the finest specialization courses in which AWS/CWI

(American Welding Society/ Certified Welding Inspector) which comes under our preparatory courses is, one of the finest you can take up.

AWS founded in 1919 was a non-profit organization with a goal to advance the science, technology and application of welding and related joining methods. AWS is known internationally to have documented the best practices, and the best way to test the skill set of several Job profiles involved in the engineering industry. When AWS tests and certifies a technician or an engineer, the international engineering community accepts the fact that this person is suitable for a particular job profile. So an AWS certification basically helps the candidate to widen the horizon where he can take up a job or assignment.

So count on Blitz for the leading-edge industry knowledge, resources and tools you need to achieve even greater business and career success.

Feel free to contact us, We are just a click away!

                  www.blitzacademy.in/